Hygenical Clean Room Application Information
Especially after Secont World War, products and services became more and
more complicated and the effects of the environment on product process
qualty became more visible which has led to the emergence of clean room
concept and the need for classfying rooms with different cleanliness has
led to the emergence of clean room standards. Although a variation of
different standads have appeared over time, there are three standards used
commonly: Amercian/English, ISO and Metric standards. Holding the need for
appropriate validation and documentation, the requirements for a clean
room roughly are as follows:
- A unique function defined for every location - For example, granulation and
tablet production cannot be at the same room.
- Controlled entrance-exit - Clean room entrance procedures, air-locker and
etc.
- Surfaces that are easy to clean, that do not allow antistatic electric
accumulation and that do not produce or catch dust.
- Controlled heat / humidity
- Controlled number of particles
- Appropriate form of air flow and approriate difference of presssure between
locations.
Clean Room ClassificationsThe clean room class
to be used should be dtermined according to the objective. For example,
sterile production and an aseptic tablet cannot be produced in the same
conditions. Most commonly used ISO and FDA standards are as follows:
| ISO 14644-1 | FED STD 209E |
| ISO Class | English | Metric |
| 1 | | |
| 2 | | |
| 3 | 1 | M1.5 |
| 4 | 10 | M2.5 |
| 5 | 100 | M3.5 |
| 6 | 1,000 | M4.5 |
| 7 | 10,000 | M5.5 |
| 8 | 100,000 | M6.5 |
Numbers of particles according to the classes ( particles / m3) are as
follows:
| CLASS |
Number of particles allowed in 1 m3 as micrometers |
| 0.1 um | 0.2 um | 0.3 um | 0.5 um | 1 um | 5 um |
| ISO 1 | 10 | 2 | | | | |
| ISO 2 | 100 | 24 | 10 | 4 | | |
| ISO 3 | 1,000 | 237 | 102 | 35 | 8 | |
| ISO 4 | 10,000 | 2,370 | 1,020 | 352 | 83 | |
| ISO 5 | 100,000 | 23,700 | 10,200 | 3,520 | 832 | 29 |
| ISO 6 | 1,000,000 | 237,000 | 102,000 | 35,200 | 8,320 | 293 |
| ISO 7 | | | | 352,000 | 83,200 | 2,930 |
| ISO 8 | | | | 3,520,000 | 832,000 | 29,300 |
| ISO 9 | | | | 35,200,000 | 8,320,000 | 293,000 |
According to ISO 14644-2, it is obligatory to validate these amounts of
particles, forms of flow and difference of pressures in the time intervals that
follow:
| Testing the continuity of appropriateness |
| Test Parameter |
Class |
Maximum time interval |
Test Procedure |
| Partikül sayımı |
<= ISO 5 |
6 Ay |
ISO 14644-1 Annex A |
| > ISO 5 |
12 Ay |
| Basınç farkı |
Tüm sınıflar |
12 Ay |
ISO 14644-1 Annex B5 |
| Hava akışı |
Tüm sınıflar |
12 Ay |
ISO 14644-1 Annex B4 |
To verify the mentioned classes, the choice of flow forms ( laminar or
turbulenced ), air conversion coefficients, air holes, position of anemostates,
approriate selection of air velocities, equipment and channel design and
production and tests are more complex and require experience and care compared
to the comfort applications. If there is a problematic situation, it can be very
time-consuming and expensive to undo or correct the applications.
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